It’s crucial to be familiar with the problems that may occur in conveyor systems to reduce the chances of errors.
Mistracking
It is a sign that the conveyor belt is not aligned to the track it is on. It can be easily identified by looking at the conveyor belt for drifting. This can lead to downtime in your operations and conveyor systems, belt damages, belt damage, or damage to the item that it is carrying.
If the problem is not addressed immediately, it could spread to other conveyor belts or even the whole system.
Seized rollers
This is often caused by the conveyor belts rollers catching on fire. These rollers are typically made of steel. The rollers may develop sharp edges which can cause mistracking. This poses a potential health and safety risk for people who work on the system as well as an increased risk of damaging items being moved.
The longer you leave this problem, the more likely it will be that your conveyor system will stop working. It is also likely that it will cause the system’s shut down or pause while it is fixed. It’s important to fix the problem as soon as a sign appears.
Belt slippage
One thing to remember when installing a conveyor is the tension on your belts. Too much tension can cause the belt to crack and result in a broken conveyor system. A key part of how a conveyor systems works are the pulley. The pulley must have enough traction to grip the belt. Overstretching can usually be heard by making a sound like screeching.
If you notice belt slippage or hear the sound of belt slippage, it is important to schedule maintenance. You can increase the wrap on your drive pulley or change the amount of tension required for that section of the system. The problem will take longer to solve if it isn’t fixed soon. This results in fewer throughputs, and therefore less business.
Blockages
A blockage can lead to an increase in the number of items or throughput on the conveyor. These blockages are often easier to spot because they will slow down the system’s flow. Therefore, you can usually fix them earlier than other problems that might not be so obvious. You could also have mis-tracking or another problem with the conveyor system that is causing the line to become blocked.
The sooner you address the problem, the better. Because if it continues, your business will face increased costs because of the inability to meet the usual item throughput
Training is essential for conveyor systems
To get the conveyors running, installing the system is only half of the job. For conveyor systems to continue working and performing the tasks they were designed and built for, companies need to invest time and money in training. Making sure the people who work on conveyor systems understand how they work, as well as what to do in emergencies, how to maintain it, and how to get it tested, is a key component of how they work.
Training is an important asset for businesses that use conveyor systems. It will help them understand the basics of conveyor systems, and how each piece fits into the overall conveyor system.
There are many places you can go to ensure that you have the right training.
Final comments on how conveyor systems function
The following is a breakdown of how conveyors work. This includes the role of a conveyor, its components, and a chain conveyor system. Also, we will discuss the problems you should watch out for and why training on conveyor operation is so important.
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